China Best Sales Cheap Washing Machine Plastic Gears with Great quality

Product Description

Cheap Washing Machine Plastic Gears

Product Description

PE FILM/BAG/FLAKES RECYCLING LINE
ACERETECH team integrated the cleaning line technology in Europe and China and continuously optimized it. Finally, it developed a series of modular equipment that can adapt to the different characteristics of HDPE/PP-LDPE materials. It can realize a cleaning and recycling line and handle hard materials at the same time. And flexible plastic.
According to different raw materials, CHINAMFG PE washing line is divided into the following 2 categories:
Agricultural film, plastic film, greenhouse film,  drip irrigation belt, etc., film recycling and washing line
HDPE chemical barrels, oil pots, etc., hard sundries recycling washing line

Unit energy consumption
Content Average energy consumption per ton of bottle
Electricity 50-80KW
Water 0.8-1.5T
Compressed air 0.5-1m 3
Steam (optional) 0-100KG
Detergent (optional) 0-3KG

 

PE Film Washing line
Item unit AWS-HDPE05 AWS-HDPE10 AWS-HDPE20 AWS-HDPE30 AWS-HDPE45
Capacity Kg 500 1000 2000 3000 4000
Power installed Kw 130 150 190 250 400
Required Area 100 150 260 380 450
Manpower PCS 5 7 9 10 12
Water supply m3h 2 4 6 8 10

PET BOTTLES RECYCLNG AND WASHINGLINE
PET waste bottles recycling and washing system is a complete solution designed for bottles, such as water bottles, cola bottles, etc. 
Label-removing,crushing,washing,drying and packing;it is the perfect system to process the waste bottles into PET flakes, which can present high quality performance of recycled PET flakes.
After years of technology and process experience precipitation, CHINAMFG has a variety of different solutions to present, according to the customers’ demands.Following the modular design principle,ACERETECH can freely combine each standard module to provide customers the specialized solutions, which key conception is: Making waste plastic recycling easier and making waste plastic more valuable.
According to the final usage of PET flakes,ACERETECH’s PET recycling and washing system divides into 4 categories;
* Bottle to bottle grade, PET bottles recycling and washing line
* POY grade, PET bottles recycling and washing line
* Mono-Filament, High-Quality PSF grade, PET bottes recing and washing line
* Regular grade,such as strapping,brusher making, etc.,
PETFlake Quality Reference Table

Moisture Content <0.9% Variegated tablets <30ppm
Label <20ppm Metal <20ppm
pvc <50ppm Tptal imprity <100pp
Glue <10ppm Flake size 12mm,14mm(or according to customer needs)
PP/PE <20ppm PH Neutral

 

PET Bottles with flakes Washing line
Item unit AWS-PET500 AWS-PET1000 AWS-PET2000
Capacity Kg 500 1000 2000
Power installed Kw 230 374 585
Required Area 500 750 900
Manpower PCS 5 7 9
Steam Volume mm 300 500 1000
Water supply m3h 2 4 6

PP WOVEN BAG RECYCLING LINE
ACERETECH team integrated the cleaning line technology in Europe and China and continuously optimized it. Finally, it developed a series of modular equipment that can adapt to the different characteristics of PP materials. It can realize a cleaning and recycling line and handle hard materials at the same time..
PP woven bags and film are also the most valuable secondary resources in the recycling market. It is a flexible packaging container with the advantages of moisture-proof, dust-proof, strong, safe and etc. It is used for packaging and transportation of various dry products or materials.

Device parameters
Size Capacity Motor Power Equipment footprint
AWS PP BAGS 05 500kg/h 560KW 150m2
AWS PP BAGS 10 1000kg/h 680KW 300m2
AWS PP BAGS 20 2000kg/h 750KW 450m2

Company Profile

FAQ

YOU ARE WELCOME TO OUR FACTORY AT ANY TIME* CHINAMFG is original manufacturer.
* If you interested in our products and we can fulfill your request , you may pay a visit to CHINAMFG Factory.
* The meaning of visiting supplier, since seeing is believing, CHINAMFG Machinery with own manufacture and developed& research team, we can send you engineers and make sure the high efficiency after-sales service.

SEE CHINAMFG MACHINE HOW TO ENSURE THE QUALITY* In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
* Each component before assembly needs strict control by inspecting personnel.
* Each assembly is in charge by a master who has working experience for more than 15 years
* After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers’ factory.
THE AFTER-SALE SERVICE OF CHINAMFG MACHINERY* After finishing the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.
* After the commissioning, we will package the equipment by the standard export package for shipment.
* According to the customer’s request, we can arrange our engineers to customers’ factories to do the installation and training.
* Engineers, sales managers, and after-sales service managers will form an after-sales team, online and offline, to follow the customers’ project.

IF YOU WOULD LIKE TO KNOW MORE INFORMATION ABOUT US, PLEASE DO NOT HESITATE TO CONTACT WITH US.

After-sales Service: Local Service Available
Warranty: 2 Years
Material Processed: Post-Consumer/Post Industry/in-House Plastic Waste
Customization:
Available

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Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

plastic gear

What are the benefits of using plastic gears over traditional materials?

Using plastic gears instead of traditional materials offers several benefits. Here’s a detailed explanation of the advantages of using plastic gears:

  • Weight Reduction: Plastic gears are significantly lighter in weight compared to gears made from traditional materials such as metal. This lightweight characteristic is advantageous in applications where weight reduction is important, as it can contribute to energy efficiency, lower inertia, and reduced wear on supporting components.
  • Noise and Vibration Reduction: Plastic gears have inherent damping properties that help reduce noise and vibration levels during operation. This makes them suitable for applications where noise reduction is desired, such as in consumer electronics or office equipment. Metal gears, on the other hand, tend to generate more noise and vibration due to their higher stiffness.
  • Self-Lubrication: Certain plastic materials used in gears have inherent lubricating properties, allowing for self-lubrication between gear teeth. This reduces friction and wear, eliminating the need for external lubrication and simplifying maintenance requirements. Metal gears, on the other hand, typically require lubrication to reduce friction and wear.
  • Corrosion Resistance: Plastic gears can exhibit excellent resistance to corrosion and chemicals, depending on the chosen plastic material. This makes them suitable for applications in corrosive environments where metal gears may suffer from degradation or require additional protective measures.
  • Design Flexibility: Plastic gears offer greater design flexibility compared to metal gears. Plastic materials can be easily molded into complex shapes, allowing for the creation of custom gear profiles and tooth geometries. This design flexibility enables gear optimization for specific applications, improving performance, efficiency, and overall machinery design.
  • Cost-Effectiveness: Plastic gears are often more cost-effective compared to gears made from traditional materials. Plastic materials are generally less expensive than metals, and the manufacturing processes for plastic gears, such as injection molding, can be more efficient and economical for large-scale production.
  • Electrical Insulation: Plastic gears offer electrical insulation properties, which can be advantageous in applications where electrical isolation is required. Metal gears, on the other hand, can conduct electricity and may require additional insulation measures in certain situations.
  • Customization and Color Options: Plastic gears can be easily customized in terms of shape, size, color, and surface finish. This allows for branding, aesthetic preferences, or specific identification requirements in various applications. Metal gears, on the other hand, have more limited options for customization.

These benefits make plastic gears attractive alternatives to traditional materials in many applications. However, it’s important to consider the specific requirements and operating conditions of the application when selecting the appropriate gear material.

plastic gear

How do plastic gears handle lubrication and wear?

Plastic gears handle lubrication and wear differently compared to metal gears. Here’s a detailed explanation of their behavior:

1. Lubrication in Plastic Gears: Lubrication plays a crucial role in the performance and longevity of plastic gears. While metal gears often require continuous lubrication, plastic gears have different lubrication requirements due to their inherent properties. Here are some key considerations:

  • Self-Lubrication: Some plastic materials, such as certain formulations of polyoxymethylene (POM), have inherent self-lubricating properties. These materials have a low coefficient of friction and can operate with minimal lubrication or even dry. Self-lubricating plastic gears can be advantageous in applications where the use of external lubricants is impractical or undesirable.
  • Lubricant Compatibility: When external lubrication is necessary, it’s important to choose lubricants that are compatible with the specific plastic material used in the gears. Certain lubricants may degrade or adversely affect the mechanical properties of certain plastics. Consultation with lubricant manufacturers or experts can help identify suitable lubricants that won’t cause degradation or wear issues.
  • Reduced Lubricant Requirements: Plastic gears generally have lower friction coefficients compared to metal gears. This reduced friction results in lower heat generation and less wear, which in turn reduces the demand for lubrication. Plastic gears may require less frequent lubricant replenishment or lower lubricant volumes, reducing maintenance requirements.
  • Appropriate Lubricant Application: When applying lubricant to plastic gears, care should be taken to avoid excessive amounts that could lead to contamination or leakage. Lubricants should be applied in a controlled manner, ensuring they reach the critical contact points without excessive buildup or excess spreading beyond the gear surfaces.

2. Wear in Plastic Gears: Plastic gears exhibit different wear characteristics compared to metal gears. While metal gears typically experience gradual wear due to surface interactions, plastic gears may undergo different types of wear mechanisms, including:

  • Adhesive Wear: Adhesive wear can occur in plastic gears when high loads or speeds cause localized melting or deformation at the gear teeth contact points. This can result in material transfer between gear surfaces and increased wear. Proper material selection, gear design optimization, and lubrication can help minimize adhesive wear in plastic gears.
  • Abrasive Wear: Abrasive wear in plastic gears can be caused by the presence of abrasive particles or contaminants in the operating environment. These particles can act as abrasive agents, gradually wearing down the gear surfaces. Implementing effective filtration or sealing mechanisms, along with proper maintenance practices, can help reduce abrasive wear in plastic gears.
  • Fatigue Wear: Plastic materials can exhibit fatigue wear under cyclic loading conditions. Repeated stress and deformation cycles can lead to crack initiation and propagation, ultimately resulting in gear failure. Proper gear design, material selection, and avoiding excessive loads or stress concentrations can help mitigate fatigue wear in plastic gears.

3. Gear Material Selection: The choice of plastic material for gears can significantly impact their lubrication and wear characteristics. Different plastic materials have varying coefficients of friction, wear resistance, and compatibility with lubricants. It’s important to select materials that offer suitable lubrication and wear properties for the specific application requirements.

4. Operational Considerations: Proper operating conditions and practices can also contribute to the effective handling of lubrication and wear in plastic gears. Avoiding excessive loads, controlling operating temperatures within the material’s limits, implementing effective maintenance procedures, and monitoring gear performance are essential for ensuring optimal gear operation and minimizing wear.

In summary, plastic gears can handle lubrication and wear differently compared to metal gears. They may exhibit self-lubricating properties, reduced lubricant requirements, and require careful consideration of lubricant compatibility. Plastic gears can experience different types of wear, including adhesive wear, abrasive wear, and fatigue wear. Proper material selection, gear design, lubrication practices, and operational considerations are crucial for ensuring efficient lubrication and minimizing wear in plastic gears.

plastic gear

What industries commonly use plastic gears?

Plastic gears find applications in various industries due to their unique properties and advantages. Here’s a detailed explanation of the industries that commonly use plastic gears:

  • Automotive: Plastic gears are used in automotive applications such as power windows, seat adjusters, HVAC systems, windshield wipers, and various motor-driven mechanisms. Their lightweight nature, noise reduction capabilities, and corrosion resistance make them suitable for these applications.
  • Consumer Electronics: Plastic gears are used in consumer electronics devices like printers, scanners, cameras, and audio equipment. Their lightweight construction, low noise generation, and design flexibility make them ideal for compact and noise-sensitive applications.
  • Medical: Plastic gears are utilized in medical devices and equipment such as pumps, lab instruments, diagnostic devices, and surgical equipment. Their corrosion resistance, lubricity, and ability to be sterilized make them suitable for medical environments.
  • Office Equipment: Plastic gears are commonly found in office equipment like printers, photocopiers, scanners, and shredders. Their low noise operation, lightweight construction, and cost-effectiveness make them popular choices in these applications.
  • Industrial Machinery: Plastic gears are used in various industrial machinery applications, including packaging equipment, conveyor systems, material handling equipment, and small gearboxes. Their self-lubricating properties, corrosion resistance, and noise reduction capabilities make them suitable for these industrial environments.
  • Toys and Games: Plastic gears are extensively used in toys, hobbyist models, and games. Their lightweight nature, cost-effectiveness, and ease of customization allow for the creation of intricate moving parts in these recreational products.
  • Aerospace: Plastic gears are used in certain aerospace applications, particularly in non-critical systems such as cabin equipment, small actuators, and control mechanisms. Their lightweight construction and noise reduction characteristics are advantageous in aerospace applications.
  • Telecommunications: Plastic gears find applications in telecommunications equipment such as routers, switches, and communication devices. Their lightweight design, noise reduction properties, and cost-effectiveness make them suitable for these applications.

These are just a few examples of the industries that commonly use plastic gears. The versatility, cost-effectiveness, design flexibility, and specific performance characteristics of plastic gears make them valuable components in numerous applications across various sectors.

China Best Sales Cheap Washing Machine Plastic Gears with Great qualityChina Best Sales Cheap Washing Machine Plastic Gears with Great quality
editor by CX 2023-11-02