China Customized Precision CNC Machined Steel Gear for Power Transmission Parts gear box

Merchandise Description

We are the production of automation products non-common components Substantial-precision components Precision fixture and  all kinds of steel parts .

Material Stainless steel: SUS303, SUS304, SUS316, SUS316L, SUS430, SUS440, and so forth.
Aluminum: 6061-T6, 6063-T5, 7075-T6, 2011, 2017, 2571, 5052, 5083, 6082 and so forth.
Brass/copper: C11000, C15710, C12000, C26000, C36000, and so on.
Carbon metal:  Q235,S235JR,1571, 1015, 1571, 1571, 1030, 1035, 1040, 1045, and so forth.
Plastic: PVC, POM, Telfon, Delrin, PEEK ,Nylon, Abdominal muscles, Pc, PP,PA6, PA66, etc.
Free chopping metal: 1211, 12L13, 12L14, 1215, and many others.
Resource Steel: SKD61,SKD11,HSS M2,ASP23 .,H13,1.2344,D2,1.2379,and so forth.
Alloy metal: 40Cr,15CrMo,4140,4340,35CrMo,16MnCr5
Titanium alloy.
Processing Craft Drawings→ Create approach circulation → slicing → CNC machining→surface treatment →product checking→ packing →delivery
Or:
Drawings→ CZPT generating → die casting →rough machining → CNC machining→surface treatment method →product checking→ packing →delivery
Tolerance ± .005mm
Area Remedy Electroplating, Chrome Plating, Zinc Plating, Nickel plating, Electrophoresis, Anodization, Sprucing, Sandblasting, Passivation, Powder coating, Spray painting, Etc.
High quality Assurance ISO9001:2015 Certified, SGS Certification
Quality Promise 1 many years
Inspection one)During processing, the operating equipment worker inspect the every sizes by them selves.
2)Following finished the 1st total portion, will show to QA for full inspection.
3)Ahead of shipment, the QA will examine according to ISO sampling inspection normal for mass production. Will do 100% total checking for little QTY.
Mostly Tests Facility A few coordinates
Top gauge
Instrument microscope
A projector.
Micrometer collection
Roughness instrument
Hardness tester  And other tests tools.
Characteristics & Edge one)Aggressive cost.
2)Large quality handle : one hundred% complete inspection prior to shipment.
3)Large precision, tolerance can be ± .005mm.
4)Quickly guide time (5-7days for samples, twelve-fifteen times for mass creation)
five)Non-common//OEM//personalized service offered.
six)No MOQ, tiny QTY is satisfactory.
7)ISO 9001:2015 certificated manufacturing unit, ROHS materials utilized.
9)Skilled export packing: individual Blister plastic box or Bubble Wrap/Pearl Wool +Carton+Wooded Case, hold no scratch and harm.
Software 3C market, lights decoration, electrical appliances, automobile components, furniture parts, electric powered device, healthcare equipment, smart automation products,other metallic casting areas.

      Xihu (West Lake) Dis.CZPT WuXin Automation Technological innovation Co., LTD  won the honorary title of Nationwide high-tech Business in 2571. The firm completely implements ISO9001:2015 quality administration program regular, to make certain merchandise quality and service top quality to satisfy buyer wants.

     The principal production tools is a assortment of large CNC machining heart, big gantry CNC, big gantry milling, huge gantry grinding, substantial precision within and exterior round grinding, and supporting large precision screening tools.
     WuXin since its inception, has been adhering to the “science and technology as the forerunner, strives for the survival by the quality, popularity and advertise improvement of innovation by means of study and improvement” company philosophy and “high quality first, buyer initial, excellence, endeavours to develop” the good quality plan, with effectively-recognized brand names in the planet has shaped a technological innovation method cooperation, out of a special advancement route. At current, the main CNC precision parts processing, fixture, fixture precision components producing, and can give electrostatic powder spraying paint processing, items are extensively utilized in components, electrical appliances, electronic factors and other producing manufacturing, involving network, communications, digital appliances, light sector, health care and other relevant industries. Can be personalized according to client requirements of various materials equipment components, at the same time has a excellent soon after-product sales services program, so that customers in the procedure of employing no problems.
     WuXin was an OEM and ODM provider ,but in China has its very own product manufacturer,invention patents, utility product patents. And it has successful international buying and selling experience in Europe, North America and South The us.

FAQ
1.Are you a manufacturer?
Sure,We are the manufacturing of automation equipment non-standard elements High-precision parts Precision fixture and  all types of metallic areas .

2.What is machining equipments do you have ?
CNC CNC machining center
Strolling wire
Electrical spark
Numerical management vehicle
Precision grinder and other gear and supporting large gantry CNC, gantry grinding, gantry milling.

three.Do you have any test tools?
3 coordinates
Peak gauge
Device microscope
A projector.
Micrometer series
Roughness instrument
Hardness tester  And other tests equipment.

4.What is your product assortment?
1.CNC machining areas, precision elements, CNC elements, metallic machining components.
2.CNC turning areas, CNC turned parts,Lathe components, turned areas.
three.CNC milling components, CNC milled parts, steel milling areas.
4.CNC machined components,CNC equipment component, CNC machinery components.
5.Metallic parts, Vehicle elements, mechanical areas.spare areas,components,components.
6.Die casting parts,aluminum casting areas, Zinc casting components.
7.Die stamping components, steel stamping parts, push stamping tooling
eight. Sheet metal fabrication, bending elements, laser chopping parts, welding parts.

five.What is content you can approach?
Stainless steel: SUS303, SUS304, SUS316, SUS316L, SUS430, SUS440, and many others.
Aluminum: 6061-T6, 6063-T5, 7075-T6, 2011, 2017, 2571, 5052, 5083, 6082 and so on.
Brass/copper: C11000, C15710, C12000, C26000, C36000, and so forth.
Carbon steel:  Q235,S235JR,1571, 1015, 1571, 1571, 1030, 1035, 1040, 1045, and so forth.
Plastic: PVC, POM, Telfon, Delrin, PEEK ,Nylon, Abdominal muscles, Computer, PP,PA6, PA66, and so on.
Free of charge chopping metal: 1211, 12L13, 12L14, 1215, and many others.
Resource Metal: SKD61,SKD11,HSS M2,ASP23 .,H13,1.2344,D2,1.2379,and many others.
Alloy metal: 40Cr,15CrMo,4140,4340,35CrMo,16MnCr5
Titanium alloy.

6.What information need to i allow you know when i want to make a inquiry?
The drawings ( PDF,CAD or 3D )  and  the  quantity.
seven.Will my design and style/drawing be secured after you get it?
Sure,we will not launch your style/drawing to third get together until getting your permission. And we can indicator the NDA prior to you send out the drawing /style if required.

8.Can you send out to me samples?
1. sample can be supplied,but the customers will bear the shipping and delivery expense.
2.samples are typically free, apart from for unique areas.

nine.How extended i can get  the  quaotation? 
Following get customer’s element enquiry( Clear drawings, substance, QTY, area remedy).
Generally, we will provide offer you inside of 24 several hours(Considering the time big difference),and we rest on Sunday.
If far more than 100 drawings, will offer price tag inside 36 hours.

ten.What is the shipping and delivery time ?
Standard s, 5-7 functioning days
For mass generation, it takes about18 functioning times.
If any urgent components, we can offer preferential processing and management the shipping and delivery time as you needed.

11.How does the HangZhouN  control the top quality?
one)During processing, the running machine worker examine the each and every sizes by on their own.
two)Following concluded the very first whole component, will demonstrate to QA for complete inspection.
3)Just before shipment, the QA will inspect in accordance to ISO sampling inspection standard for mass generation. Will do 100% total checking for little QTY.
4) when shipping and delivery the items, we will attached the inspection report with the parts.

12.What is the regular of package deal?
Professional export packing:
1)Independent Blister plastic box or Bubble Wrap/Pearl Wool, maintain no scratch and injury.
2)Most merchandise will be packed in personalized wood circumstances, and some light kinds will be packed in cartons.

13.How to handle the complains?
1)During processing, if identified any sizes faulty, we will tell the customers and get customers acceptance.
two)If occur any issues soon after acquired the goods, pls show us photographs and depth problems points, we will verify with the generation division and QC depart. Instantly and give solving answer with 6 several hours.
3)If require re-make, we will set up re-make urgently and ship you new substitute within 5 days. HangZhoun will bear all the expense ( consist of transport price).

14.What is actually the payment expression?
Normal clients:thirty days regular monthly settlement , telegraphic transfer.

New consumers: 50% payment in progress, harmony by telegraphic transfer ahead of shipping.

fifteen.How to ship the areas?
one)Generally, we delivered the merchandise by DHL,FEDEX
three-5 times can arrived the clients’ firm right.
2)we  Usually transported by air.

sixteen.What is your main marketplace?
North The usa, South The us, European,Southeast Asia.

17.What advantage we can get from you?
one)Aggressive price tag.
two)High high quality manage : a hundred% total inspection before shipment.
3)Substantial precision, tolerance can be ± .005mm.
4)Quickly guide time (5-7days for samples, 12-15 days for mass production)
5)Non-regular//OEM//customized services presented.
6)No MOQ, small QTY is appropriate.
seven)ISO 9001:2015 certificated manufacturing unit, ROHS material used.
9)Specialist export packing: individual Blister plastic box or Bubble Wrap/Pearl Wool +Carton+Wooded Case, hold no scratch and damage.

18.What sort of certification you have ?
We have ISO9001:2015.

Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Metal Processing Machinery Parts
Surface Treatment: Sand Blasted, Electroplating
Production Type: Batch Production, Batch Production
Machining Method: CNC Machining, CNC Machining
Material: Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron, Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron, Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron, Metal
Condition: New

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Material Stainless steel: SUS303, SUS304, SUS316, SUS316L, SUS430, SUS440, etc.
Aluminum: 6061-T6, 6063-T5, 7075-T6, 2011, 2017, 2024, 5052, 5083, 6082 etc.
Brass/copper: C11000, C10200, C12000, C26000, C36000, etc.
Carbon steel:  Q235,S235JR,1010, 1015, 1020, 1025, 1030, 1035, 1040, 1045, etc.
Plastic: PVC, POM, Telfon, Delrin, PEEK ,Nylon, ABS, PC, PP,PA6, PA66, etc.
Free cutting steel: 1211, 12L13, 12L14, 1215, etc.
Tool Steel: SKD61,SKD11,HSS M2,ASP23 .,H13,1.2344,D2,1.2379,etc.
Alloy steel: 40Cr,15CrMo,4140,4340,35CrMo,16MnCr5
Titanium alloy.
Processing Craft Drawings→ Write process flow → cutting → CNC machining→surface treatment →product checking→ packing →delivery
Or:
Drawings→ mould making → die casting →rough machining → CNC machining→surface treatment →product checking→ packing →delivery;
Tolerance ± 0.005mm
Surface Treatment Electroplating, Chrome Plating, Zinc Plating, Nickel plating, Electrophoresis, Anodization, Polishing, Sandblasting, Passivation, Powder coating, Spray painting, Etc.
Quality Assurance ISO9001:2015 Certified, SGS Certification
Quality Guarantee 1 years
Inspection 1)During processing, the operating machine worker inspect the each sizes by themselves.
2)After finished the first whole part, will show to QA for full inspection.
3)Before shipment, the QA will inspect according to ISO sampling inspection standard for mass production. Will do 100% full checking for small QTY.
Mainly Testing Facility Three coordinates;
Height gauge;
Tool microscope;
A projector.
Micrometer series;
Roughness instrument;
Hardness tester  And other testing equipment.
Features & Advantage 1)Competitive price.
2)High quality control : 100% full inspection before shipment.
3)High precision, tolerance can be ± 0.005mm.
4)Fast lead time (5-7days for samples, 12-15 days for mass production)
5)Non-standard//OEM//customized service provided.
6)No MOQ, small QTY is acceptable.
7)ISO 9001:2015 certificated factory, ROHS material used.
9)Professional export packing: separate Blister plastic box or Bubble Wrap/Pearl Wool +Carton+Wooded Case, keep no scratch and damage.
Application 3C industry, lighting decoration, electrical appliances, auto parts, furniture parts, electric tool, medical equipment, intelligent automation equipment,other metal casting parts.
Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Metal Processing Machinery Parts
Surface Treatment: Sand Blasted, Electroplating
Production Type: Batch Production, Batch Production
Machining Method: CNC Machining, CNC Machining
Material: Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron, Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron, Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron, Metal
Condition: New

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Material Stainless steel: SUS303, SUS304, SUS316, SUS316L, SUS430, SUS440, etc.
Aluminum: 6061-T6, 6063-T5, 7075-T6, 2011, 2017, 2024, 5052, 5083, 6082 etc.
Brass/copper: C11000, C10200, C12000, C26000, C36000, etc.
Carbon steel:  Q235,S235JR,1010, 1015, 1020, 1025, 1030, 1035, 1040, 1045, etc.
Plastic: PVC, POM, Telfon, Delrin, PEEK ,Nylon, ABS, PC, PP,PA6, PA66, etc.
Free cutting steel: 1211, 12L13, 12L14, 1215, etc.
Tool Steel: SKD61,SKD11,HSS M2,ASP23 .,H13,1.2344,D2,1.2379,etc.
Alloy steel: 40Cr,15CrMo,4140,4340,35CrMo,16MnCr5
Titanium alloy.
Processing Craft Drawings→ Write process flow → cutting → CNC machining→surface treatment →product checking→ packing →delivery
Or:
Drawings→ mould making → die casting →rough machining → CNC machining→surface treatment →product checking→ packing →delivery;
Tolerance ± 0.005mm
Surface Treatment Electroplating, Chrome Plating, Zinc Plating, Nickel plating, Electrophoresis, Anodization, Polishing, Sandblasting, Passivation, Powder coating, Spray painting, Etc.
Quality Assurance ISO9001:2015 Certified, SGS Certification
Quality Guarantee 1 years
Inspection 1)During processing, the operating machine worker inspect the each sizes by themselves.
2)After finished the first whole part, will show to QA for full inspection.
3)Before shipment, the QA will inspect according to ISO sampling inspection standard for mass production. Will do 100% full checking for small QTY.
Mainly Testing Facility Three coordinates;
Height gauge;
Tool microscope;
A projector.
Micrometer series;
Roughness instrument;
Hardness tester  And other testing equipment.
Features & Advantage 1)Competitive price.
2)High quality control : 100% full inspection before shipment.
3)High precision, tolerance can be ± 0.005mm.
4)Fast lead time (5-7days for samples, 12-15 days for mass production)
5)Non-standard//OEM//customized service provided.
6)No MOQ, small QTY is acceptable.
7)ISO 9001:2015 certificated factory, ROHS material used.
9)Professional export packing: separate Blister plastic box or Bubble Wrap/Pearl Wool +Carton+Wooded Case, keep no scratch and damage.
Application 3C industry, lighting decoration, electrical appliances, auto parts, furniture parts, electric tool, medical equipment, intelligent automation equipment,other metal casting parts.

Synthesis of Epicyclic Gear Trains for Automotive Automatic Transmissions

In this article, we will discuss the synthesis of epicyclic gear trains for automotive automatic transmissions, their applications, and cost. After you have finished reading, you may want to do some research on the technology yourself. Here are some links to further reading on this topic. They also include an application in hybrid vehicle transmissions. Let’s look at the basic concepts of epicyclic gear trains. They are highly efficient and are a promising alternative to conventional gearing systems.
Gear

Synthesis of epicyclic gear trains for automotive automatic transmissions

The main purpose of automotive automatic transmissions is to maintain engine-drive wheel balance. The kinematic structure of epicyclic gear trains (EGTs) is derived from graph representations of these gear trains. The synthesis process is based on an algorithm that generates admissible epicyclic gear trains with up to ten links. This algorithm enables designers to design auto gear trains that have higher performance and better engine-drive wheel balance.
In this paper, we present a MATLAB optimization technique for determining the gear ratios of epicyclic transmission mechanisms. We also enumerate the number of teeth for all gears. Then, we estimate the overall velocity ratios of the obtained EGTs. Then, we analyze the feasibility of the proposed epicyclic gear trains for automotive automatic transmissions by comparing their structural characteristics.
A six-link epicyclic gear train is depicted in the following functional diagram. Each link is represented by a double-bicolor graph. The numbers on the graph represent the corresponding links. Each link has multiple joints. This makes it possible for a user to generate different configurations for each EGT. The numbers on the different graphs have different meanings, and the same applies to the double-bicolor figure.
In the next chapter of this article, we discuss the synthesis of epicyclic gear trains for automotive automatic transaxles. SAE International is an international organization of engineers and technical experts with core competencies in aerospace and automotive. Its charitable arm, the SAE Foundation, supports many programs and initiatives. These include the Collegiate Design Series and A World In Motion(r) and the SAE Foundation’s A World in Motion(r) award.
Gear

Applications

The epicyclic gear system is a type of planetary gear train. It can achieve a great speed reduction in a small space. In cars, epicyclic gear trains are often used for the automatic transmission. These gear trains are also useful in hoists and pulley blocks. They have many applications in both mechanical and electrical engineering. They can be used for high-speed transmission and require less space than other types of gear trains.
The advantages of an epicyclic gear train include its compact structure, low weight, and high power density. However, they are not without disadvantages. Gear losses in epicyclic gear trains are a result of friction between gear tooth surfaces, churning of lubricating oil, and the friction between shaft support bearings and sprockets. This loss of power is called latent power, and previous research has demonstrated that this loss is tremendous.
The epicyclic gear train is commonly used for high-speed transmissions, but it also has a small footprint and is suitable for a variety of applications. It is used as differential gears in speed frames, to drive bobbins, and for the Roper positive let-off in looms. In addition, it is easy to fabricate, making it an excellent choice for a variety of industrial settings.
Another example of an epicyclic gear train is the planetary gear train. It consists of two gears with a ring in the middle and the sun gear in the outer ring. Each gear is mounted so that its center rotates around the ring of the other gear. The planet gear and sun gear are designed so that their pitch circles do not slip and are in sync. The planet gear has a point on the pitch circle that traces the epicycloid curve.
This gear system also offers a lower MTTR than other types of planetary gears. The main disadvantage of these gear sets is the large number of bearings they need to run. Moreover, planetary gears are more maintenance-intensive than parallel shaft gears. This makes them more difficult to monitor and repair. The MTTR is also lower compared to parallel shaft gears. They can also be a little off on their axis, causing them to misalign or lose their efficiency.
Another example of an epicyclic gear train is the differential gear box of an automobile. These gears are used in wrist watches, lathe machines, and automotives to transmit power. In addition, they are used in many other applications, including in aircrafts. They are quiet and durable, making them an excellent choice for many applications. They are used in transmission, textile machines, and even aerospace. A pitch point is the path between two teeth in a gear set. The axial pitch of one gear can be increased by increasing its base circle.
An epicyclic gear is also known as an involute gear. The number of teeth in each gear determines its rate of rotation. A 24-tooth sun gear produces an N-tooth planet gear with a ratio of 3/2. A 24-tooth sun gear equals a -3/2 planet gear ratio. Consequently, the epicyclic gear system provides high torque for driving wheels. However, this gear train is not widely used in vehicles.
Gear

Cost

The cost of epicyclic gearing is lower when they are tooled rather than manufactured on a normal N/C milling machine. The epicyclic carriers should be manufactured in a casting and tooled using a single-purpose machine that has multiple cutters to cut the material simultaneously. This approach is widely used for industrial applications and is particularly useful in the automotive sector. The benefits of a well-made epicyclic gear transmission are numerous.
An example of this is the planetary arrangement where the planets orbit the sun while rotating on its shaft. The resulting speed of each gear depends on the number of teeth and the speed of the carrier. Epicyclic gears can be tricky to calculate relative speeds, as they must figure out the relative speed of the sun and the planet. The fixed sun is not at zero RPM at mesh, so the relative speed must be calculated.
In order to determine the mesh power transmission, epicyclic gears must be designed to be able to “float.” If the tangential load is too low, there will be less load sharing. An epicyclic gear must be able to allow “float.” It should also allow for some tangential load and pitch-line velocities. The higher these factors, the more efficient the gear set will be.
An epicyclic gear train consists of two or more spur gears placed circumferentially. These gears are arranged so that the planet gear rolls inside the pitch circle of the fixed outer gear ring. This curve is called a hypocycloid. An epicyclic gear train with a planet engaging a sun gear is called a planetary gear train. The sun gear is fixed, while the planet gear is driven.
An epicyclic gear train contains several meshes. Each gear has a different number of meshes, which translates into RPM. The epicyclic gear can increase the load application frequency by translating input torque into the meshes. The epicyclic gear train consists of 3 gears, the sun, planet, and ring. The sun gear is the center gear, while the planets orbit the sun. The ring gear has several teeth, which increases the gear speed.
Another type of epicyclic gear is the planetary gearbox. This gear box has multiple toothed wheels rotating around a central shaft. Its low-profile design makes it a popular choice for space-constrained applications. This gearbox type is used in automatic transmissions. In addition, it is used for many industrial uses involving electric gear motors. The type of gearbox you use will depend on the speed and torque of the input and output shafts.

China Customized Precision CNC Machined Steel Gear for Power Transmission Parts     gear boxChina Customized Precision CNC Machined Steel Gear for Power Transmission Parts     gear box
editor by czh 2022-12-08