China Dongguan Manufacturer Design Drawing Plastic Machining Spur Gear gear patrol

Merchandise Description

HangZhou  Company Layout Drawing Plastic Machining Spur Equipment

Our factory specializing in making precision CNC machining part and assembly companies for OEM and ODM element Our company has 1 set CNC gantry device,fifteen sets CNC device center,2 sets CNC lathe,8 sets CNC milling and so on. Our material typically processed are Aluminum,Stainless metal,Brass,Carton Steel,Totally free reducing metal,Tooling Steel,Enginnering Plastic.
Solution Description

precision cnc elements for digital camera in aluminum,brass, stainless steel content
processed by casting and CNC lathe
with machining end, anodize oxidation finishing

Our Knowledge

We are with rich experience in processing of various materials, 
such as AL6061/7075, SUS303, 304, ESD225/420, DERLIN, SI36H, SS440C,17-4 ph, Ceramic, Carbide,Engineering Plastics such as PEEK and so on. In addition, we can also provide some special processing, special heat treatment and special electroplating, surface treatment for customer, such as optical grinding, honing, precision EDM specialshaped processing, carburizing, nitriding, vacuum heat treatment and cryogenic treatment, the hard anodized aluminum, steel blue, electrolytic polishing, nickel sank without electricity,silver-plated, gold-plated and so on.

 

Materials: Copper,iron,aluminum,stainless metal,alloy steel,plastic.etc.Which we typically processing are as pursuing show.
 

Aluminum 6061-T6,6063-T5,7075-T6,2011,2017,2571,5052,5083,6082,etc
Stainless metal SUS303, SUS304, SUS316,SUS316L, SUS430, SUS440, SUS420, SUS201,and so on.
Metal Q235,twenty#,forty five#,Cr12,SKD11,A2,40Cr,16Mn,Cr12Mov,and many others.
Carbon Steel 1571,1015,1571,1030,1035,1040,1045,and so forth.
Cost-free Reducing Metal 1211,12L13,12L14,1215,etc.
Brass C11000,C15710,C12000,C26000(HPb59),C36000(C26800), C38500(HPb58, C27200(CuZn37), C28000(CuZn4),and so forth.
Plastic PVC,PE, PMMA,POM,Telfon,Delrin,PEEK,Nylon, Abs,Computer,PP,PA6,PA66,and so forth.

 

Processing technique:

one CNCTurning
2 Car lathe
3 three/4 axis CNC milling
four CNC turning and milling compound processing
five Grinding
six Fast/midium/gradual wire EDM
seven Wire-Cutting
eight Welding
nine Forged
ten Taping
eleven Drilling

 

Area therapy:

1 Zinc/nickel/chrome plating
2 very hot galvanized
3 portray
4 powder coating
five Anodize Oxidation, or with shades:like silver, blue, red, and so on.
6  plating,silver-plated,Gold-plated,etc
seven sprucing
eight electrolytic sprucing
9 sank with no electric power nickel
and so forth and so forth.

 

Sizzling treatment method:

1 Vacuum
two carburizing
three nitriding
four cryogenic
 

Our Solutions

  Our Companies: Supplying whole set full equipment  processing, and also can assembled as customers’ requirement. Support you to conserve time,conserve labor,and help save fret.
 

Top quality

one hundred% inspection before shipping for sample, sampling inspectio as the customer’s needs for mass creation.

Packaging & Shipping

Packing:As for every our regular,if you have requirement, make sure you tell me.

Our satandard packing: items wrapped with bubble, or in 1 piece/PP bag, wooden box or  parper carton, 

Organization Details

HangZhou CZPT Precision Machining Co.,Ltd specialised in processing all varieties of precision parts, goods widely utilised in Machining,Digital,Automatic line, Vehicle,Airplane,Computer, Communication,Health-related tools, Design and style, Producing, fixture,mould and some other industries.

 

Our Equipments

 

Prcessing Equipements

 

No. Eqipment title Amount(sets) Precision Max processing dimension
1 CNC Planer type milling equipment one .005mm 2000*1300mm
2 four Axis CNC milling device 1 .005mm D30mm to 40mm
3 CNC milling device 14 .005mm 800*450mm,600*350mm
four Milling machine 14 .02mm 780*350mm
5 CNC lathe equipment three .002mm D450*500mm
6 Lathe machine 2 .01mm D360*750
seven Airplane grinding maching four .005mm 350*two hundred*150mm
8 Large velocity WEDM 4 .02mm seven-hundred*400*500
9 Lower velocity WEDM two .01mm  
10 Hydraulic sheet metallic bending machine 1   VC67Y-30T*1600mm,                  Liter stress:300kN

 

 

The major test equipment

 

Variety Equiment identify Specification Amount(set) Manufacturer Origin
1 Electronic Altimeter -600mm one TESR Switzerland
2 Image Measurement Instrument 250*150mm 1 JATEH China
three Rockwell Apparatus HR-150A 1 Shidai China
four Surface area roghness comparison Specimens   1 HangZhou China

   

Utilization:Mechanical hardware components.

Why Decide on us?

one:Manufacturing unit directly, with great top quality and reasonable value.
two:For processing: We have prosperous encounter in processing a lot of varieties of machining areas with several varieties of supplies.
Extremely welcome Non-standar, common, OEM, customized machining parts.
Areas can with high precision, tolerance can reach to +.005mm, area Roughness can attain to Ra0.8-3.2
three:For assembling: We have expert assembling division, simply because our factory also make equipments, could give assembling and degugging service for you.
4:For good quality: We are with ISO standard, and with PND production and managment method, each and every element will be check and verify before transport.
5:For MOQ: our MOQ is 1 piece.
6:For generation time: Fast lead time. Samples:5-7days, mass creation:twelve-15days.
7:For Logo: customized Logo is available by laser marking.
eight:For support: We processing parts in accordance artwork strictly, and offer afterservice is areas various with artwork.
 

FAQ

 1: Do you have inventory merchandise?

 We only make items in accordance buyers get, will not have stock goods, all processing in accordance to customers’ needs.

 

2: What artwork sort we need to offer?

 

Solution:2d Processing artwork in PDF,JPG,cdr or other folks, or DWG, STP also can use, but if need to have 2d processing artwork to calculate price.

As various product has various utilization, we require according your processing artwork or sample  to process.And for various goods need various materials,processing talent, you should provide us your processing artwork or samples to assist us to calculate detail price tag  for you.

Depth look at

Other machining items


Our manufacturing unit

 

Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI
Customized: Customized
Material: Plastic
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery

###

Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Aluminum 6061-T6,6063-T5,7075-T6,2011,2017,2024,5052,5083,6082,etc
Stainless steel SUS303, SUS304, SUS316,SUS316L, SUS430, SUS440, SUS420, SUS201,etc.
Steel Q235,20#,45#,Cr12,SKD11,A2,40Cr,16Mn,Cr12Mov,etc.
Carbon Steel 1010,1015,1020,1030,1035,1040,1045,etc.
Free Cutting Steel 1211,12L13,12L14,1215,etc.
Brass C11000,C10200,C12000,C26000(HPb59),C36000(C26800), C38500(HPb58, C27200(CuZn37), C28000(CuZn4),etc.
Plastic PVC,PE, PMMA,POM,Telfon,Delrin,PEEK,Nylon, ABS,PC,PP,PA6,PA66,etc.

###

1 CNCTurning
2 Auto lathe
3 3/4 axis CNC milling
4 CNC turning and milling compound processing
5 Grinding
6 Fast/midium/slow wire EDM
7 Wire-Cutting
8 Welding
9 Cast
10 Taping
11 Drilling

###

1 Zinc/nickel/chrome plating
2 hot galvanized
3 painting
4 powder coating
5 Anodize Oxidation, or with colors:like silver, blue, red, etc.
6  plating,silver-plated,Gold-plated,etc
7 polishing
8 electrolytic polishing
9 sank without electricity nickel
etc etc.

###

1 Vacuum
2 carburizing
3 nitriding
4 cryogenic
 

###

 

Prcessing Equipements

 

No. Eqipment name Quantity(sets) Precision Max processing size
1 CNC Planer type milling machine 1 0.005mm 2000*1300mm
2 4 Axis CNC milling machine 1 0.005mm D30mm to 40mm
3 CNC milling machine 14 0.005mm 800*450mm,600*350mm
4 Milling machine 14 0.02mm 780*350mm
5 CNC lathe machine 3 0.002mm D450*500mm
6 Lathe machine 2 0.01mm D360*750
7 Plane grinding maching 4 0.005mm 350*200*150mm
8 High speed WEDM 4 0.02mm 700*400*500
9 Low speed WEDM 2 0.01mm  
10 Hydraulic sheet metal bending machine 1   VC67Y-30T*1600mm,                  Liter pressure:300kN

###

 

The main test equipment

 

Number Equiment name Specification Quantity(set) Brand Origin
1 Electronic Altimeter 0-600mm 1 TESR Switzerland
2 Image Measurement Instrument 250*150mm 1 JATEH China
3 Rockwell Apparatus HR-150A 1 Shidai China
4 Surface roghness comparison Specimens   1 Weifang China
Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI
Customized: Customized
Material: Plastic
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery

###

Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Aluminum 6061-T6,6063-T5,7075-T6,2011,2017,2024,5052,5083,6082,etc
Stainless steel SUS303, SUS304, SUS316,SUS316L, SUS430, SUS440, SUS420, SUS201,etc.
Steel Q235,20#,45#,Cr12,SKD11,A2,40Cr,16Mn,Cr12Mov,etc.
Carbon Steel 1010,1015,1020,1030,1035,1040,1045,etc.
Free Cutting Steel 1211,12L13,12L14,1215,etc.
Brass C11000,C10200,C12000,C26000(HPb59),C36000(C26800), C38500(HPb58, C27200(CuZn37), C28000(CuZn4),etc.
Plastic PVC,PE, PMMA,POM,Telfon,Delrin,PEEK,Nylon, ABS,PC,PP,PA6,PA66,etc.

###

1 CNCTurning
2 Auto lathe
3 3/4 axis CNC milling
4 CNC turning and milling compound processing
5 Grinding
6 Fast/midium/slow wire EDM
7 Wire-Cutting
8 Welding
9 Cast
10 Taping
11 Drilling

###

1 Zinc/nickel/chrome plating
2 hot galvanized
3 painting
4 powder coating
5 Anodize Oxidation, or with colors:like silver, blue, red, etc.
6  plating,silver-plated,Gold-plated,etc
7 polishing
8 electrolytic polishing
9 sank without electricity nickel
etc etc.

###

1 Vacuum
2 carburizing
3 nitriding
4 cryogenic
 

###

 

Prcessing Equipements

 

No. Eqipment name Quantity(sets) Precision Max processing size
1 CNC Planer type milling machine 1 0.005mm 2000*1300mm
2 4 Axis CNC milling machine 1 0.005mm D30mm to 40mm
3 CNC milling machine 14 0.005mm 800*450mm,600*350mm
4 Milling machine 14 0.02mm 780*350mm
5 CNC lathe machine 3 0.002mm D450*500mm
6 Lathe machine 2 0.01mm D360*750
7 Plane grinding maching 4 0.005mm 350*200*150mm
8 High speed WEDM 4 0.02mm 700*400*500
9 Low speed WEDM 2 0.01mm  
10 Hydraulic sheet metal bending machine 1   VC67Y-30T*1600mm,                  Liter pressure:300kN

###

 

The main test equipment

 

Number Equiment name Specification Quantity(set) Brand Origin
1 Electronic Altimeter 0-600mm 1 TESR Switzerland
2 Image Measurement Instrument 250*150mm 1 JATEH China
3 Rockwell Apparatus HR-150A 1 Shidai China
4 Surface roghness comparison Specimens   1 Weifang China

How to Compare Different Types of Spur Gears

When comparing different types of spur gears, there are several important considerations to take into account. The main considerations include the following: Common applications, Pitch diameter, and Addendum circle. Here we will look at each of these factors in more detail. This article will help you understand what each type of spur gear can do for you. Whether you’re looking to power an electric motor or a construction machine, the right gear for the job will make the job easier and save you money in the long run.
Gear

Common applications

Among its many applications, a spur gear is widely used in airplanes, trains, and bicycles. It is also used in ball mills and crushers. Its high speed-low torque capabilities make it ideal for a variety of applications, including industrial machines. The following are some of the common uses for spur gears. Listed below are some of the most common types. While spur gears are generally quiet, they do have their limitations.
A spur gear transmission can be external or auxiliary. These units are supported by front and rear casings. They transmit drive to the accessory units, which in turn move the machine. The drive speed is typically between 5000 and 6000 rpm or 20,000 rpm for centrifugal breathers. For this reason, spur gears are typically used in large machinery. To learn more about spur gears, watch the following video.
The pitch diameter and diametral pitch of spur gears are important parameters. A diametral pitch, or ratio of teeth to pitch diameter, is important in determining the center distance between two spur gears. The center distance between two spur gears is calculated by adding the radius of each pitch circle. The addendum, or tooth profile, is the height by which a tooth projects above the pitch circle. Besides pitch, the center distance between two spur gears is measured in terms of the distance between their centers.
Another important feature of a spur gear is its low speed capability. It can produce great power even at low speeds. However, if noise control is not a priority, a helical gear is preferable. Helical gears, on the other hand, have teeth arranged in the opposite direction of the axis, making them quieter. However, when considering the noise level, a helical gear will work better in low-speed situations.

Construction

The construction of spur gear begins with the cutting of the gear blank. The gear blank is made of a pie-shaped billet and can vary in size, shape, and weight. The cutting process requires the use of dies to create the correct gear geometry. The gear blank is then fed slowly into the screw machine until it has the desired shape and size. A steel gear blank, called a spur gear billet, is used in the manufacturing process.
A spur gear consists of two parts: a centre bore and a pilot hole. The addendum is the circle that runs along the outermost points of a spur gear’s teeth. The root diameter is the diameter at the base of the tooth space. The plane tangent to the pitch surface is called the pressure angle. The total diameter of a spur gear is equal to the addendum plus the dedendum.
The pitch circle is a circle formed by a series of teeth and a diametrical division of each tooth. The pitch circle defines the distance between two meshed gears. The center distance is the distance between the gears. The pitch circle diameter is a crucial factor in determining center distances between two mating spur gears. The center distance is calculated by adding the radius of each gear’s pitch circle. The dedendum is the height of a tooth above the pitch circle.
Other considerations in the design process include the material used for construction, surface treatments, and number of teeth. In some cases, a standard off-the-shelf gear is the most appropriate choice. It will meet your application needs and be a cheaper alternative. The gear will not last for long if it is not lubricated properly. There are a number of different ways to lubricate a spur gear, including hydrodynamic journal bearings and self-contained gears.
Gear

Addendum circle

The pitch diameter and addendum circle are two important dimensions of a spur gear. These diameters are the overall diameter of the gear and the pitch circle is the circle centered around the root of the gear’s tooth spaces. The addendum factor is a function of the pitch circle and the addendum value, which is the radial distance between the top of the gear tooth and the pitch circle of the mating gear.
The pitch surface is the right-hand side of the pitch circle, while the root circle defines the space between the two gear tooth sides. The dedendum is the distance between the top of the gear tooth and the pitch circle, and the pitch diameter and addendum circle are the two radial distances between these two circles. The difference between the pitch surface and the addendum circle is known as the clearance.
The number of teeth in the spur gear must not be less than 16 when the pressure angle is twenty degrees. However, a gear with 16 teeth can still be used if its strength and contact ratio are within design limits. In addition, undercutting can be prevented by profile shifting and addendum modification. However, it is also possible to reduce the addendum length through the use of a positive correction. However, it is important to note that undercutting can happen in spur gears with a negative addendum circle.
Another important aspect of a spur gear is its meshing. Because of this, a standard spur gear will have a meshing reference circle called a Pitch Circle. The center distance, on the other hand, is the distance between the center shafts of the two gears. It is important to understand the basic terminology involved with the gear system before beginning a calculation. Despite this, it is essential to remember that it is possible to make a spur gear mesh using the same reference circle.

Pitch diameter

To determine the pitch diameter of a spur gear, the type of drive, the type of driver, and the type of driven machine should be specified. The proposed diametral pitch value is also defined. The smaller the pitch diameter, the less contact stress on the pinion and the longer the service life. Spur gears are made using simpler processes than other types of gears. The pitch diameter of a spur gear is important because it determines its pressure angle, the working depth, and the whole depth.
The ratio of the pitch diameter and the number of teeth is called the DIAMETRAL PITCH. The teeth are measured in the axial plane. The FILLET RADIUS is the curve that forms at the base of the gear tooth. The FULL DEPTH TEETH are the ones with the working depth equal to 2.000 divided by the normal diametral pitch. The hub diameter is the outside diameter of the hub. The hub projection is the distance the hub extends beyond the gear face.
A metric spur gear is typically specified with a Diametral Pitch. This is the number of teeth per inch of the pitch circle diameter. It is generally measured in inverse inches. The normal plane intersects the tooth surface at the point where the pitch is specified. In a helical gear, this line is perpendicular to the pitch cylinder. In addition, the pitch cylinder is normally normal to the helix on the outside.
The pitch diameter of a spur gear is typically specified in millimeters or inches. A keyway is a machined groove on the shaft that fits the key into the shaft’s keyway. In the normal plane, the pitch is specified in inches. Involute pitch, or diametral pitch, is the ratio of teeth per inch of diameter. While this may seem complicated, it’s an important measurement to understand the pitch of a spur gear.
gear

Material

The main advantage of a spur gear is its ability to reduce the bending stress at the tooth no matter the load. A typical spur gear has a face width of 20 mm and will fail when subjected to 3000 N. This is far more than the yield strength of the material. Here is a look at the material properties of a spur gear. Its strength depends on its material properties. To find out what spur gear material best suits your machine, follow the following steps.
The most common material used for spur gears is steel. There are different kinds of steel, including ductile iron and stainless steel. S45C steel is the most common steel and has a 0.45% carbon content. This type of steel is easily obtainable and is used for the production of helical, spur, and worm gears. Its corrosion resistance makes it a popular material for spur gears. Here are some advantages and disadvantages of steel.
A spur gear is made of metal, plastic, or a combination of these materials. The main advantage of metal spur gears is their strength to weight ratio. It is about one third lighter than steel and resists corrosion. While aluminum is more expensive than steel and stainless steel, it is also easier to machine. Its design makes it easy to customize for the application. Its versatility allows it to be used in virtually every application. So, if you have a specific need, you can easily find a spur gear that fits your needs.
The design of a spur gear greatly influences its performance. Therefore, it is vital to choose the right material and measure the exact dimensions. Apart from being important for performance, dimensional measurements are also important for quality and reliability. Hence, it is essential for professionals in the industry to be familiar with the terms used to describe the materials and parts of a gear. In addition to these, it is essential to have a good understanding of the material and the dimensional measurements of a gear to ensure that production and purchase orders are accurate.

China Dongguan Manufacturer Design Drawing Plastic Machining Spur Gear     gear patrolChina Dongguan Manufacturer Design Drawing Plastic Machining Spur Gear     gear patrol
editor by czh 2023-01-31