Helical Gear Zlyj Gearbox for Plastic Extruder Machine


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Helical Gear Zlyj Gearbox for Plastic Extruder Machine

The helical gear ZLYJ gearbox for plastic extruder machine is a high-quality product suitable for various applications. It is commonly used in motor, machinery, agricultural machinery, industrial automation equipment, and the chemical industry. The gearbox serves multiple functions, including distributing power, changing drive torque, speed changing, and speed reduction. Its layout is coaxial, ensuring efficient performance.

The gearbox can be customized according to specific requirements, making it a versatile choice for different projects. The available customization options enhance its adaptability and performance capabilities.

Technical Data:

  • Product Name: Helical Gear ZLYJ gearbox for plastic extruder machine
  • Power: 0.12KW~160KW
  • Torque: 1.4N·m ~ 36600N·m
  • Output speed: 0.06 ~ 1090r/min
  • Gear material: 20CrMnTi alloy steel
  • Gear Processing: Grinding finish by HOFLER Grinding Machines
  • Noise Test: Below 65dB
  • Brand of bearings: C&U bearing, ZWZ, LYC, HRB, NSK, etc
  • Brand of oil seal: NAK or other brand
  • Temp. rise (MAX): 40ºC
  • Temp. rise (Oil)(MAX): 50ºC
  • Vibration: ≤20µm
  • Housing hardness: HBS190-240
  • Surface hardness of gears: HRC58°~62°
  • Gear core hardness: HRC33~40
  • Machining precision of gears: 5 Grade
  • Lubricating oil: GB L-CKC220-460, Shell Omala220-460
  • Heat treatment: Carburizing, Quenching, etc
  • Efficiency: 95%~96% (depends on the transmission stage)
  • Bearing output mode: parallel output
  • Installation type and output mode: Bottom seated type flange type installation, solid, hollow shaft output.
  • Input mode: Direct motor, shaft input, and connecting flange input
  • Input Method: Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

Installation Instructions:

Proper installation of the helical gear ZLYJ gearbox for plastic extruder machine is essential for optimal performance. Follow these instructions for successful installation:

  1. Choose the appropriate installation type and output mode based on your specific requirements.
  2. Ensure that the input method matches the motor type.
  3. Perform a thorough inspection of the gearbox before installation.
  4. Follow the provided guidelines for connecting the gearbox to the extruder machine.
  5. Securely fasten all connections and ensure proper alignment.

Maintenance and Repair:

To ensure the longevity and efficient operation of the helical gear ZLYJ gearbox, regular maintenance and prompt repair are necessary. Here are some guidelines:

  • Regularly check the gearbox for any signs of wear or damage.
  • Monitor the temperature rise to prevent overheating.
  • Replace lubricating oil according to the recommended schedule.
  • In case of any malfunction or abnormal noise, inspect and repair the gearbox promptly.
  • If major repairs or replacements are necessary, it is advisable to consult a professional technician.

About Tili Reducer:

Tili Reducer specializes in manufacturing high-quality gearboxes and reducers for various industries. In addition to the helical gear ZLYJ gearbox for plastic extruder machine, we offer a wide range of plastic gears, such as plastic spur gears, plastic helical gears, plastic worm gears, and more. Our products are known for their durability, reliability, and excellent performance. We provide customization services based on customer requirements and welcome inquiries for both standard and non-standard products. At Tili Reducer, we are committed to delivering high-quality