Zlyj 173 180 200 225 250 280 375 Soap Extruder Gearboxes for Plastic Extrusion Machine

Description

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Zlyj 173/180/200/225/250/280/375 Soap Extruder Gearboxes for Plastic Extrusion Machine

Zlyj 173/180/200/225/250/280/375 Soap Extruder Gearboxes are widely used in various industries such as motor, machinery, agricultural machinery, industrial automation equipment, and chemical industry. They play a crucial role in distributing power, changing drive torque, speed changing, and speed reduction. These gearboxes have a coaxial layout, making them easy to install and integrate into different systems.

Customization options are available for these gearboxes, allowing customers to tailor them to their specific requirements. Whether it’s a customized request or additional features, the gearboxes can be modified to meet different application needs.

Technical Specifications:
– Product Name: Zlyj 173/180/200/225/250/280/375 Soap Extruder Gearboxes for Plastic Extrusion Machine
– Power: 0.12KW~160KW
– Torque: 1.4N · m ~ 36600N · m
– Output speed: 0.06 ~ 1090r/min
– Gear material: 20CrMnTi alloy steel
– Gear Processing: Grinding finish by HOFLER Grinding Machines
– Noise Test: Below 65dB
– Brand of bearings: C&U bearing, ZWZ, LYC, HRB, NSK, etc
– Brand of oil seal: NAK or other brand
– Temp. rise (MAX): 40ºC
– Temp. rise (Oil)(MAX): 50ºC
– Vibration: ≤20µm
– Housing hardness: HBS190-240
– Surface hardness of gears: HRC58°~62°
– Gear core hardness: HRC33~40
– Machining precision of gears: 5 Grade
– Lubricating oil: GB L-CKC220-460, Shell Omala220-460
– Heat treatment: Carburizing, Quenching, etc.
– Efficiency: 95%~96% (depends on the transmission stage)
– Bearing output mode: parallel output
– Installation type and output mode: Bottom seated type flange type installation, solid, hollow shaft output.
– Input mode: Direct motor, shaft input, and connecting flange input
– Input Method: Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

Installation Instructions:
Proper installation of the Zlyj 173/180/200/225/250/280/375 Soap Extruder Gearboxes is essential to ensure optimal performance. Follow these steps for a successful installation:
1. Identify the correct installation type and output mode for your application.
2. Prepare the mounting surface and ensure it is clean and flat.
3. Align the gearbox with the mounting surface and secure it using appropriate fasteners.
4. Connect the input shaft to the power source, ensuring a secure and proper fit.
5. Align the output shaft with the driven mechanism and secure it in place.
6. Double-check all connections and ensure everything is properly aligned before operating the gearbox.

Maintenance and Repair:
Regular maintenance is essential to prolong the lifespan of the Zlyj 173/180/200/225/250/280/375 Soap Extruder Gearboxes. Here are some maintenance tips:
1. Periodically check the gearbox for any signs of wear or damage.
2. Lubricate the gears and bearings according to the manufacturer’s recommendations.
3. Inspect the seals and replace them if necessary to prevent leaks.
4. Clean the external surfaces of the gearbox to remove any dirt or debris.
5. If any issues arise, contact a professional for repair or replacement.

Replacement:
In the event that a Zlyj 173/180/200/225/250/280/375 Soap Extruder Gearbox needs to be replaced, follow these steps:
1. Identify the specific model and specifications of the gearbox that needs replacement.
2. Contact a reliable supplier or manufacturer to purchase the appropriate replacement gearbox.
3. Follow the installation instructions mentioned earlier to install the new gearbox properly.
4. Dispose of the old gearbox responsibly,